كتاب Lightweight UAV Launcher

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Lightweight UAV Launcher
Senior Project for Aerojet Rocketdyne Final Report
Team Rocket Power

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Table of Contents
Executive Summary 3
Introduction .4
Background 4
Objectives 7
Requirements 7
Additional Design Considerations .10
Design Development 11
Ideation .11
Comparative Analysis 11
Launching Mechanism 11
Energy Storing Mechanism .13
Frame 14
Track 15
Overall Conceptual Design 16
Conceptual Design 17
Final Design 18
Details .20
Analysis .24
Launch Mechanism .25
Winch Mechanism 27
Carriage .29
Structure .30
Assembly .33
Manufacturing .33
Track 34
Bungee Interface .34
Carriage Assembly .34
Bumper Assembly .35
Winch Assembly 35
Assembly Hardware 35
Considerations 36
Design Verification (Testing) .38
Component Testing .38
Performance Testing 42
Project Management Plan 46
Recommendations .47
Lessons Learned 47
Design Modifications 48
Further Investigations Needed .50
Conclusion .512
References .52
Appendix A. Hand Calculations .53
Appendix B. Quality Function Deployment .62
Appendix C. Decision Matrix .63
Appendix
E:
FEA 65
E.1:
Winch
plate .66
E.2:
Carriage
pullback 67
E.3:
Carriage
impact 68
E.4:
Lower
bungee
connection 69
E.5:
Roller
shaft 70
E.6:
Bumper
weldment .71
E.7:
Rake
Connection 72
E.8:
Track 73
E.9:
Bent
track 74
Appendix G: Testing Procedures .83
Appendix H: Spec sheets for sourced components .92
Appendix I: Bill of Materials 98
Appendix J: Detailed Drawings

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