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 |  موضوع: كتاب Making Your CAM Journey Easier with Fusion 360 السبت 02 مارس 2024, 2:55 am | |
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Making Your CAM Journey Easier with Fusion 360
FABRIZIO CIMO
و المحتوى كما يلي :
Table of Contents
Preface
Part 1 – Implementing Turning Operations in Fusion 360
Chapter 1: Getting Started with Turning and Its Tools
Chapter 2: Handling Part Setup for Turning
Chapter 3: Discovering the Tool Library and Custom Tools
Chapter 4: Implementing Our First Turning Operation
Chapter 5: Discovering More Turning Strategies
Part 2 – Milling with Fusion 360
Chapter 6: Getting Started with Milling and Its Tools
Chapter 7: Optimizing the Shape of Milled Parts to Avoid Design Flaws
Chapter 8: Part Handling and Part Setup for Milling
Chapter 9: Implementing Our First Milling Operations
Chapter 10: Machining the Second Placement
Part 3 – Laser Cutting Using Fusion 360
Chapter 11: Getting Started with Laser Cutting
Chapter 12: Nesting Parts for Laser Cutting
Chapter 13: Creating Our First Laser Cutting Operation
Part 4 – Using Fusion 360 for Additive ManufacturingChapter 14: Getting Started with Additive Manufacturing
Chapter 15: Managing the Limitations of FDM Printers
Chapter 16: Printing Our First Part
Chapter 17: Understanding Advanced Printing Settings
Part 5 – Testing Our Knowledge
Chapter 18: Quiz
Index
Index
As this ebook edition doesn't have fixed pagination, the page numbers
below are hyperlinked for reference only, based on the printed edition of
this book.
Symbols
2D Adaptive Clearing command 233
Geometry tab 234-236
Passes tab 236, 237
Tool tab 233
3D-printed component, limitations 355
anisotropies 361
bed adhesion 360
overhang geometries, printing 356
3D printing
cons 346
facing overhangs 357, 358
pros 343
3D printing, cons
limited part dimensions 348
limited range of materials 348
scalability 346-3483D printing, pros
complex shapes 343
composites 345
just in time supplying 345
rapid prototyping 344
A
acceleration 293, 407
Accessibility Analysis command 178, 179
actors, turning
chip 4
chuck 4
cutting tool 4
machined stock 4
Adaptive Clearing
Geometry tab 256
Heights tab 256-258
Linking tab 260-262
Passes tab 258-260
Tool tab 255
additive manufacturing 342anisotropies 309
of printed part 361
Arrange command 302-304
using 306, 307
Automatic Orientation 374
Parameters tab 375
Ranking tab 375-379
auxiliary cutting edge 19
auxiliary flank 21
B
backside milling 184
batch volume 300, 301
bed adhesion 360
bending 27, 28
Bore
Geometry tab 264
Heights pane 264, 265
Passes tab 265-268
Tool tab 263
Ccalamine 295
CAM project
interface 32, 33
Cartesian coordinates 5
Cartesian machines 160, 161
chuck
importing 35-38
Chuck subpanel
Chuck reference 53
Offset value 53, 54
climb milling 166
CO2 lasers 291
components 304, 305
composite 345
computer numerical control (CNC) machine 32
conventional milling 166
CoroPlus 77
new tools, importing with 78-83
used, for calculating cutting parameters 87-91
used, for finding tool for face milling and shoulder milling 216-222counterboring 143
Cutter tab 328
kerf width 329
nozzle diameter 328
Cutting data tab 329
Assist gas 330
Cut height 330
Cut Power 330
Cutting feedrate 330
Pierce height 330
Pierce power 330
Pierce time 330
Pressure 330
cutting depth 11, 163
axial depth of cut 163, 164
radial depth of cut 163, 164
cutting edge 19
cutting feed 11-13
cutting operation
implementing 330cutting parameters 162
calculating, with CoroPlus 87-91
cutting depth 163
cutting power 168, 169
cutting speed 162, 163
cutting torque 168, 169
entering, into Fusion 360 91, 92
feed step 164
spindle speed 162, 163
cutting power 13, 14, 168, 169
cutting speed 10, 11, 162, 163
cutting tool
creating 326, 327
Cutter tab 328
Cutting data tab 329
Geometry tab 332, 333
Height tab 335
simulation result 336, 337
Tool tab 331, 332
cutting torque 168, 169cylindrical coordinates 5, 6
D
defeaturing 51
discretization 99
down milling 166
draft analysis 179
Drilling 140, 238
Cycle tab 142, 242-244
Geometry tab 141, 142, 240
Heights tab 240-242
Tool tab 140, 141, 239
E
electromagnetic (EM) wave 290
electromagnetic spectrum 290
entering angle 26-28
example part 298, 299
model, presenting 365, 366
exothermic reaction 295
external machining 7
Extruder 1 options 394, 395extruder parameters
reviewing 392, 393
extrusion options 393, 394
F
Face command
Geometry tab 226
Passes tab 226-229
Tool tab 224, 225
face milling 170, 171, 216, 250, 251
CoroPlus, used for finding best tool 216-223
implementing, with Fusion 360 224
facing operation
CoroPlus, for calculating cutting parameters 87-91
cutting parameters, entering into Fusion 360 91-94
setting up 86, 87
facing operations 16
facing overhangs
in 3D printing 357, 358
feed per revolution 166-168
feed per tooth 165, 166feed step 164
feed per revolution 166-168
feed per tooth 165, 166
table feed 168
fiber lasers 291
first layer placement
selecting 362-364
Fused Deposition Modeling (FDM) 349
advantages 349
disadvantages 350
Fusion 360
example projects, finding 33-35
using, for laser cutting 321, 322
G
G-code 59, 60
checking 111, 112
reference link 116
general parameters
reviewing 390-392
generative design 343Geometry tab 332, 333
options 333
H
High-Speed Steel (HSS) 221
hole
milling 262
I
infill parameters 398-400
infrared (IR) 291
internal machining 7
J
jaws 36
jerk 408
just in time supplying 345
K
kerf width 329
kilowatts (kW) 13
L
Lantek
URL 292laser cutting 293
advantages 293, 294
drawbacks 294-296
Fusion 360, using 321, 322
Post Process tab 325
setup, creating 322
Setup tab 323, 324
Stock tab 324
laser-cutting machine
working 291-293
lasers 289-291
lathe 4
longitudinal machining 15
loop options
all loops 333
inner loops 333
outer loops 333
M
machining issues, solving 191
counterbore holes 195, 196fillets 197
missing tool radii 194
undercut face 191
machining strategies 15
facing operations 16
longitudinal operations 15
plunging operations 16, 17
profiling operations 17, 18
main flank 21
manufacturing model 317
meters over seconds squared (m/s2) 293
meters per minute (m/min) 10, 134, 162
microwaves 290
millimeters (mm) 10
millimeters per revolution (mm/rev) 11, 166
milling 160
cartesian machines 160, 161
multi-axis machines 161, 162
working 160
milling operations 170face milling 170, 171
other types 175, 176
profile milling 175
shoulder milling 172
simulation, running 246, 247
slot milling 173, 174
mill radius
cutting direction, changing 189, 190
managing 185
part geometry, tweaking 188, 189
reducing 186, 187
Minimize Build Height command 372-374
model
orienting, onto build platform 370
Model subpanel
Model 50
Spun Profile 51, 52
Morphed Spiral
Geometry tab 271, 272
Heights panel 272Passes tab 273-275
Tool tab 270, 271
using 269, 270
multi-axis machine
used, for undercut analysis 181
multi-axis machines 161, 162
multiple setup
versus single setup 204
multi-start threads
reference link 137
N
nesting 294, 299
Arrange command 302-304
batch volume 300, 301
Global Parameters panel 315, 316
manual placement 302
Nesting and Fabrication extension 307
Output panel 316-319
Packaging tab 314, 315
Shape tab 313sheet format 299, 300
Study tab 312
with Fusion 360 302
Nesting and Fabrication extension 307
material and sheet format 307-310
part list 310-312
Newton meter (Nm) 169
nose angle 24, 25
nose edge 19, 20
nozzle diameter 328
O
overhangs 375
P
part 200
part catcher 152
part fixture
selecting 202-204
part nesting
creating 312
part orientationselecting 362-364
part placements
selecting 201, 202
piercing 330
Place parts on platform command 371, 372
plugin 77
plunging operations 16, 17
polymerization 351
Post Process command 112
operations 114-116
settings 112-114
postprocessing 59
post-processor 59
using 384, 385
Post Process tab 59, 209, 210, 212, 213, 325
Machine WCS 61
Program Comment 61
Program Name/Number 61
print bed adhesion 400-404
printing presetcreating 388-390
printing setup
creating 366-370
prints
improving, with support structures 358, 359
profile milling 175
profiling operations 17, 18
Q
quenching 295
R
radio waves 290
rake angle 22
rake surface 21
rapid prototyping 344
relief angle 23
revolutions per minute (RPM) 10, 162
rotation per minute (rpm) 134
roughing operation
implementing, with adaptive clearing 251-254
Round-tool KAPR 28, 29S
Safe Z
Offset 49, 50
Safe Z Reference 47, 48
sample tool
obtaining 66, 67
Selective Laser Sintering (SLS) 352, 353
advantages 353
disadvantages 353
setup 39
Setup subpanel
Operation type 41
Spindle 42
Setup tab 40, 41, 207-211, 323, 324
Chuck subpanel 52
Machine 41
Model subpanel 50
Safe Z 47
Setup subpanel 41
Work Coordinate System (WCS) 43-47sheet format 299, 300
sheet stacking 313
shell parameters 395-398
shoulder milling 172, 229
centerline placement 172, 173
CoroPlus, used for finding best tool 216-223
cutting parameters, evaluating 229-232
in Fusion 360 233
milling diameter, selecting 172
Simulate interface
current operation 104
progress bar 104
SIMULATE panel 104
simulation controls 105
speed cursor 105
stock 104
tool 104
single setup
versus multiple setup 204
slot milling 173, 174tasks 174
speed parameters 405, 406
acceleration 407, 408
jerk 408
speed 407
spindle 42
spindle orientation 189
spindle speed 162, 163
stereolithography (SLA) 350-352
advantages 351
disadvantages 351, 352
Stock tab 54, 55, 208, 209, 211, 324
Fixed size box 56
Fixed size cylinder 58
Fixed size tube 58
From preceding setup 59
From solid 58
Relative size box 56, 57
Relative size cylinder 58
Relative size tube 58support material parameters 404, 405
support structures
generating 379-381
used, for improving prints 358, 359
T
table feed 168
tabs 334
options 334, 335
tapping 143, 244
drilling’s Cycle tab, used 246
drilling’s Heights tab, used 245
drilling’s Tool tab, used 245
tessellation 408
parameters 408-410
thermal expansion 401
thermal shrinkage 401
third-party tool library
importing 74-77
thread geometry 276-279
threading toolselecting 279
thread milling 275
Geometry tab 282
Heights tab 283
implementing, in Fusion 360 280
Passes tab 284, 285
Tool tab 280, 281
tool
cloning 67, 68
creating 65
tool angles 21
entering angle 26-28
nose angle 24, 25
rake angle 22
relief angle 23
tool edges 18, 19
auxiliary cutting edge 19
cutting edge 19
nose edge 19, 20
tool flanksauxiliary flank 21
main flank 21
tool geometry 18
usages 25, 26
tool library 64, 65
Cutting data tab 71, 72
General tab 68, 69
Holder tab 70
Insert tab 69
Post Processor tab 73
Setup tab 71
toolpath
simulating 382-384
tool simulation 102
discovering 102-111
simulated result 105
tool surfaces 20, 21
rake surface 21
tool flanks 21
Tool tab 331, 332turning 4
Turning Face 93
Geometry tab 94, 95
Passes tab 99-101
Radii tab 95-98
Tool tab 93, 94
Turning Groove 144, 145
Geometry tab 147, 148
Passes tab 148, 149
Simulation 150
Tool tab 145-147
turning operations 6
external machining 7
internal machining 7
turning operations, parameters 8
cutting depth 11
cutting feed 11-13
cutting power 13, 14
cutting speed 10, 11
turning speed 9Turning Part 150, 151
Geometry tab 152-154
Passes tab 154, 155
Radii tab 154
Simulation 156
Tool tab 151, 152
Turning Profile (Finishing) 126, 127
Geometry tab 128
Passes tab 128, 129
Simulation 130
Tool tab 127, 128
Turning Profile (Roughing) 118-120
Geometry tab 123
Passes tab 124, 125
Simulation 125, 126
Tool tab 120-122
turning speed 9
Turning Threads 130-132
Geometry tab 134, 135
Passes tab 136-138Radii tab 136
Simulation 138, 139
Tool tab 133, 134
U
undercut analysis
backside milling 184
custom tools, creating 182-184
multi-axis machine, using 181
part orientation, changing 180, 181
undercut face, solving
with custom tool 193, 194
with deep milling 193
with inclined tool 191, 192
undercuts 356
handling 178, 179
up milling 166
W W
ork Coordinate System (WCS) 33, 43-47, 205
offsets, selecting 204-206
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